ZZR 1100 C2 1991

ZZR 250, 600, 1100 & 1200

ZZR 1100 C2 1991

Postby seiko1 » Sun Mar 22, 2009 10:27 am

Presumably the front and rear wheel bearings are the same as in the D2 Model.
I only have the service manual for the later model.
I replaced the speedo drive because of an annoying squeek in the front and it was pretty chewed up, but alas the squeek remains.
Checked the wheel bearings and hey presto! DOH
If anyone knows they are different please let me know, otherwise I will get from the D2 part number.
Cheer's Steve
P.S. anyone have the C2 Manual???? :)
Policy - Find something simple.....and Complicate it!
User avatar
seiko1
Apprentice Post Whore :-)
Apprentice Post Whore :-)
 
Posts: 7643
Joined: Wed Jan 14, 2009 8:36 pm
Location: Geelong
Bike: ZX14R
State: Victoria

Re: ZZR 1100 C2 1991

Postby Head_Mechanic » Sun Mar 22, 2009 10:35 am

The C and D models are different as are a lot of things on theses bikes. take the bearings out and go to your nearest bearing shop you will get them and the seals a lot cheaper.
Head_Mechanic
Warming up
Warming up
 
Posts: 94
Joined: Mon Apr 09, 2007 12:53 pm
Bike: ZZR1100
State: Tasmania

Re: ZZR 1100 C2 1991

Postby seiko1 » Sun Mar 22, 2009 10:43 am

Thanks Mate.
Just trying to do it the lazy way because I don't have the room to have a pulled apart bike sitting around.
Policy - Find something simple.....and Complicate it!
User avatar
seiko1
Apprentice Post Whore :-)
Apprentice Post Whore :-)
 
Posts: 7643
Joined: Wed Jan 14, 2009 8:36 pm
Location: Geelong
Bike: ZX14R
State: Victoria

Re: ZZR 1100 C2 1991

Postby seiko1 » Sun Mar 22, 2009 11:53 am

Handy little site this one.
All part numbers http://www.cmsnl.com/kawasaki-1991-c2-z ... F2230.html
When you find the part number and then do a search by part number, it tells you all of the other models it is used in.
Woo-hoo :kuda:
Policy - Find something simple.....and Complicate it!
User avatar
seiko1
Apprentice Post Whore :-)
Apprentice Post Whore :-)
 
Posts: 7643
Joined: Wed Jan 14, 2009 8:36 pm
Location: Geelong
Bike: ZX14R
State: Victoria

Re: ZZR 1100 C2 1991

Postby mick_dundee » Sun Mar 22, 2009 3:15 pm

And so are the bearings the same or not?
A good mate will bail you out of jail, a true mate will be sitting in the cell next to you saying "Damn, we fucked up!!!"
mick_dundee
Team Naked
Team Naked
 
Posts: 5344
Joined: Sat Jul 09, 2005 2:05 pm
Location: Kilmore
Bike: Suzuki
State: Victoria

Re: ZZR 1100 C2 1991

Postby seiko1 » Sun Mar 22, 2009 7:10 pm

mick_dundee wrote:And so are the bearings the same or not?

Apparently not.
Hours of research and there is a diameter diff of 5 mm. (I think it was five, that was 6 stubbs ago)
Wheel size identical but not hub.
Bearing No. different for D models onward
C Model front
Bearing Ball #6204UUC3
D Model front
Bearing Ball #6005UU
C Model Rear
Bearing Ball #6206UUC3 x 1
#6304UUC3 x 2
D Model Rear same
Policy - Find something simple.....and Complicate it!
User avatar
seiko1
Apprentice Post Whore :-)
Apprentice Post Whore :-)
 
Posts: 7643
Joined: Wed Jan 14, 2009 8:36 pm
Location: Geelong
Bike: ZX14R
State: Victoria

Re: ZZR 1100 C2 1991

Postby seiko1 » Mon Mar 23, 2009 8:28 am

STEVE .THE PRICE OF BEARINGS AS FOLLOWS 1-6204-2RS-C3 $10.42 EA
1-6206-2RS-C3 $15.49 EA 1-6304-2RS-C3 $13.27 EA ALL AVAILABLE EX OUR STOCK
AND ARE SUBJECT TO 10% TAX REGARDS BARNEY


CHEAP AS CHIPS TOO :D
Policy - Find something simple.....and Complicate it!
User avatar
seiko1
Apprentice Post Whore :-)
Apprentice Post Whore :-)
 
Posts: 7643
Joined: Wed Jan 14, 2009 8:36 pm
Location: Geelong
Bike: ZX14R
State: Victoria

Re: ZZR 1100 C2 1991

Postby seiko1 » Thu Mar 26, 2009 10:03 pm

Guess what?
Did the bearings! Pulled em out and they were fine, replaced anyway but where is that MF squeek coming from????
Ever known a speedo cable to squeek?
Inner seems fine, but what about the outer?
Sick of this shit, it's getting expensive! :cry:
Policy - Find something simple.....and Complicate it!
User avatar
seiko1
Apprentice Post Whore :-)
Apprentice Post Whore :-)
 
Posts: 7643
Joined: Wed Jan 14, 2009 8:36 pm
Location: Geelong
Bike: ZX14R
State: Victoria

Re: ZZR 1100 C2 1991

Postby Jonno » Fri Mar 27, 2009 9:02 am

Fender bolts, brake pads, headstem bearing dust seal, headlight brackets, fairings, dash mounts, hamster needs a rebuild.....basically anything rubbing..
User avatar
Jonno
Mobile Chicane
 
Posts: 5613
Joined: Thu Dec 30, 2004 4:10 pm
Location: Brisbane
Bike: Other Kawi
State: Queensland

Re: ZZR 1100 C2 1991

Postby seiko1 » Sat Mar 28, 2009 7:50 pm

Jonno wrote:Fender bolts, brake pads, headstem bearing dust seal, headlight brackets, fairings, dash mounts, hamster needs a rebuild.....basically anything rubbing..

It's a motion squeek, a lot like a bearing when it's really really shagged.
When I slow down, so does the squeek!
Now I have an invisible oil leak too, puffs of smoke coming from underside like clockwork this morning, like something dripping on exhaust.
Pulled of all the Fairings and hey presto NO LEAK to be seen and I spent a good half hour with a torch looking for it.
Bugger it, I ride tomorrow anyhoo!!!!!
Policy - Find something simple.....and Complicate it!
User avatar
seiko1
Apprentice Post Whore :-)
Apprentice Post Whore :-)
 
Posts: 7643
Joined: Wed Jan 14, 2009 8:36 pm
Location: Geelong
Bike: ZX14R
State: Victoria

Re: ZZR 1100 C2 1991

Postby Neilp » Sat Mar 28, 2009 9:45 pm

seiko1 wrote:
Jonno wrote:Fender bolts, brake pads, headstem bearing dust seal, headlight brackets, fairings, dash mounts, hamster needs a rebuild.....basically anything rubbing..

It's a motion squeek, a lot like a bearing when it's really really shagged.
When I slow down, so does the squeek!
Now I have an invisible oil leak too, puffs of smoke coming from underside like clockwork this morning, like something dripping on exhaust.
Pulled of all the Fairings and hey presto NO LEAK to be seen and I spent a good half hour with a torch looking for it.
Bugger it, I ride tomorrow anyhoo!!!!!


Have a look at the speedo drive for your squeak, your oil leak may be coming from the oil cooler (does the 1100 have one?) the banjo fittings have been known to split on the 1200.



Neil
8)
Neilp
KSRC Regular
KSRC Regular
 
Posts: 545
Joined: Thu Sep 23, 2004 10:44 am
Location: Brisbane
Bike: ZZR1200
State: Queensland

Re: ZZR 1100 C2 1991

Postby seiko1 » Sun Mar 29, 2009 12:16 am

Speedo drive was first thing I replaced.
Will have a look at oil cooler tomorrow though, thanks
Policy - Find something simple.....and Complicate it!
User avatar
seiko1
Apprentice Post Whore :-)
Apprentice Post Whore :-)
 
Posts: 7643
Joined: Wed Jan 14, 2009 8:36 pm
Location: Geelong
Bike: ZX14R
State: Victoria


Return to ZZR Discussion

Who is online

Users browsing this forum: No registered users and 6 guests