GPz600R ignition?

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GPz600R ignition?

Postby Katana1 » Thu Oct 13, 2011 6:58 pm

Hey all. My computer sucks! Eh? I have spark, bike will not even cough with aerostart and/or plugs rearranged! It has an ignition unit that has ZX1100 written on it. Will this do the job?
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Re: GPz600R ignition?

Postby JonW » Fri Oct 14, 2011 7:45 pm

How do you know you have spark?
Testing outside the chamber will show the coil works and f*&k all else. Using the ZX1100 module will not have the spark firing in the right way due to different ignition curves.
Go get a module from a GPZ600r or 750r may be imilar too.
Check leads, coil earths and all other connections are spotless. Buy new leads and plugs too, $45 will pull that up, big difference it will make once you get the right module.
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Re: GPz600R ignition?

Postby Gosling1 » Fri Oct 14, 2011 8:56 pm

Katana1 wrote:.....It has an ignition unit that has ZX1100 written on it. Will this do the job?......


probably would on a ZX1100 mate ;)

as said by JonW - you need the correct igniter module for your bike in the first instance, then do the leads, plug caps etc.

Are the plug leads in the right order ?

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Re: GPz600R ignition?

Postby Katana1 » Sun Oct 16, 2011 7:05 am

Spark was tested outside the chamber. Have not had the time to do much more than that. I think I'll get igniter module and rectifier off ebay when I can. Bike has compression and motor seems ok turning over even thu no fire, no knocks or groans etc. I've still to get a manual so havent checked lead arrangement but they do have the cylinder number labels on them and presumably when sitting on the bike, cylinder 1 is on the left and 4 on the right as my other bikes are. Thanks for helping guys! I'll keep updating when/if i make any progress. Hey, at least it's keeping my off the streets! :)
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Re: GPz600R ignition?

Postby Gosling1 » Sun Oct 16, 2011 11:21 am

Katana1 wrote:..... but they do have the cylinder number labels on them and presumably when sitting on the bike, cylinder 1 is on the left and 4 on the right as my other bikes are.....


thats the one - with 2 coils, you get one coil firing 1 & 4, and the other coil firing 2 & 3. If the 600R is set up like other old kawasaki's, then the l/h coil will fire 1 & 4, and the r/h coil will fire 2 & 3.

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Re: GPz600R ignition?

Postby Katana1 » Wed Oct 19, 2011 4:32 pm

When sitting on the bike, l/h coil is feeding cylinders 2 & 3, r/h coil is feeding 1 & 4. Gunna get a manual next.
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Re: GPz600R ignition?

Postby Gosling1 » Wed Oct 19, 2011 8:18 pm

try swapping them over and see what happens......

getting a manual is a good idea as well......

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Re: GPz600R ignition?

Postby JonW » Fri Oct 21, 2011 9:05 pm

$10 says the plug leads arse about.
Plug lead connections at coils should be from left to right sitting on the bike 1,4,2,3.
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Re: GPz600R ignition?

Postby Katana1 » Mon Oct 24, 2011 8:51 pm

Geez JonW, we are not all made of money, but OK! I have the carbies out at the moment so once I am happy with them I'll give it a go. $10 is probly 2 beers at the heights pub hey! I have a 600r igniter module coming from NZ this week since as per this thread but I am sure it will not be a total waste of money. I have heard that the smaller kwackas had coils feeding opposite to the bigger kwackas. And the manual I got on the computer seems to suggest they are right the way they are, but 2 beers is 2 beers! In early '89 i thrashed around locally on a red/charcoal A1 900r (while disqualified, unregistered, uninsured, I had my reasons). For 9 months I had to see $2.40 every single day. I was involved in 1 chase with the constabulary once per month plus a mate borrowed the bike and got targeted straight away. I was known but not nabbed untill I was dobbed in. If I has more funds, that is the bike I'd get. I raised the forks 15mm through the triples and it handled quite nicely. $2.10 past the Kurrajong Heights lookout down hill was normal. But I did like the 600 cause it was my intro to sports bikes, and because of the 900 as well, special place in me little heart for the kwackas.
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Re: GPz600R ignition?

Postby JonW » Tue Oct 25, 2011 8:41 pm

If you have a manual then you are half way there.
I have a hard copy Clymer and a soft copy of some unknown manual off the net.
They disagree about valve operation and position when setting the timing :shock:

Just goes to show you still need some nouse when playing with these things. Unfortunately with electronic ignition modules there is no way of following the circuit without a diagram as the circuit gets lost in the module. Having had my 900r apart several times now, I am familiar with all the timing marks.

Without looking at the bike and plying with the leads and timing, unless you had/have the same bike, you are just giving estimations.
Good luck and work logically, random adjustments of shit does not work :?

http://www.gpz600r.com/electrics.html
may be of some help
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